Hydraulic Trainer kit consisting of Hydraulic matching component, profile plate Hydraulic Workstation having drawers, Hydraulic Components mounted on profile plate in working Condition and cut section model of Hydraulic components.

1. Hydraulic Trainer Kit, each consisting of the following matching components and accessories :

• Hydraulic Power pack with
  1. external gear pump having a delivery rate of 2.5 lpm, (approx.) @ 1400 rpm operating pressure 60 bar, coupled to a single-phase AC motor (230 V AC) having start capacitor and ON/OFF switch and overload protection,
  2. pressure relief valve adjustable from 0 - 60 bar,
  3. oil reservoir, β‰₯15 litres capacity having sight glass, drain screw, filter, and P and T ports.
• Pressure relief valve pilot-operated: 1 No
• Drip tray, steel size 1160 mm x 760 mm. 1 No.
• Pressure Gauge Glycerine-damped, Indication range of: 0 - 100 bar: 1 No.
• Four-Way distributor with five ports, equipped with a pressure gauge: 1 No.
• Double acting hydraulic cylinder with a control cam, Piston diameter16-20 mm, Piston rod diameter10-15 mm, Stroke length 150-200 mm.: 2 No.
• Suitable Weight for vertical loading of hydraulic cylinder: 1 No.
• Mounting kit for weight for realizing pulling and pushing load.: 1 No.
• 3/2-way directional control valve with hand lever actuation. 1 No.
• 4/2-way directional control valve with hand lever actuation. 1 No.
• 4/3-way directional control valve closed-centre position, with hand lever actuation: 1 No.
• Non-return valve. 1 No.
• Pilot-operated check valve pilot to open. 1 No.
• Hydraulic Motor : 1No
• Proximity Sensor : 2 No
• Electrical Limit switch : 2 No
• 4/3 solenoid valve : 1 No
• 4/2 solenoid valve : 1 No
• 2/2 electrically operated valve : 1 No
• Pressure sequence valve : 1No
• Pressure Reducing : 1No
• One-way flow control valve with integrated check valve : 1 No.
• Two-way flow control valve : 1 No.
• Flow Divided : 1 No.
• Pressure Switch : 1 No.
• Diaphragm Accumulator : 1 No.
• T-Connector with self-sealing coupling nipples (2 Nos.) and quick coupling socket (1No.). : 2 Nos
• PLC with Communication Operating Voltage : 24 VDC / 230 VAC
• Programming Cable : 1No

All above components are in working condition to understand design and working principle of Hydraulic components and circuits.

Every Hydraulic component having Hydraulic High-pressure Quick coupling connector on it so that it can performs various Hydraulic circuits with different connections.

Simulation software provided to operate and understand working principal of Hydraulic components, its symbols and circuits.

2. Hydraulic Workstation with 40 square mm aluminium profile legs, Wooden work surface, and one pedestal drawer unit having 5 drawers, each with handles and individual locks, on metallic full panel drawer slide :

• Work Table - Size - (Approx.) L- 1200 mmXW-900mm X H-900 mm. With four castor wheels including two lockable wheels at the front side. Vertical Profile plate Anodized Aluminium 1100x700 mm with carriers mounting frames, mounting accessories, Panel having Push button ,Relays, Terminals, Switch, Power supply, PLC mounted in single MS powder coated box (To be fitted onto the Hydraulic workstation)and component can be easily removable when it need to remove from profile plate using single Allen-key.
• Drawer - Size (Approx.) - L 460mm xW 495mm xH 158 mm each and overall size of Drawer unit (Approx.) - L 470 mm x W 495mm x H 825 mm.
• Drawer slide height (Approx.) 85mm

3. Cut-section Models for Hydraulic Components

• Pressure relief valve pilot-operated: 1 No
• Pressure Gauge: 1 No.
• Double acting hydraulic cylinder Piston diameter16 mm, Piston rod diameter10 mm, Stroke length 200 mm. 1 No.
• 3/2-way directional control valve with hand lever actuation.: 1 No.
• 4/2-way directional control valve with hand lever actuation. 1 No.
• 4/3-way directional control valve closed-centre position, with hand lever actuation :1 No.
• Non-return valve. 1 No.
• Pilot-operated check valve pilot to open. 1 No.
• 4/3 solenoid valve: 1 No
• 4/2 solenoid valve: 1 no
• 2/2 electrically operated valve: 1 No
• Pressure sequence valve: 1No
• Pressure reducing valve: 1No
• One-way flow control valve with integrated check valve. 1 No
• Two-way flow control valve: 1 No.
• Gear pump: 1 No.

Hydraulic trainer with Tool Kit to fitting of Hydraulic components, Assorted Hydraulic High-pressure pipe with suitable size and length with connector & First fill hydraulic coil to conduct the experiments.

Extra Optional Components and accessories listed as per below can also be supplied as per the buyer requirement.

• Software Tool for Programming PLC
• Computer System
• UPS
• Quick Release Connectors suitable to ¼” BSP thread size male/female
• Hydraulic High-pressure pipe
• Hydraulic Oil