The Temperature Control Trainer is an advanced process control educational setup designed to study the principles of temperature measurement and control in industrial process systems. It enables students to understand feedback, set-point response, and tuning techniques used for precise temperature regulation.
Widely used in Engineering Colleges, ITIs, Polytechnics, and Research Laboratories, this temperature control lab equipment provides hands-on training in process automation and control system analysis. Learners can observe real-time process behavior, controller action, and the impact of various control parameters on system performance.
This Temperature Control Trainer consists of a heating tank, temperature sensor (RTD or thermocouple), PID controller, actuator, and control valve arranged in a closed-loop system. The process fluid is heated using an electrical heater, while the controller maintains the desired temperature by modulating the control element based on feedback.
Students can perform open-loop and closed-loop experiments, analyze transient responses, and tune controller settings (P, PI, PID) for different control objectives. The temperature control test rig provides a clear understanding of control theory concepts such as stability, offset, and process dynamics.
Built on a durable MS powder-coated frame, the setup ensures long-term use, safe operation, and accurate results. It is ideal for academic institutions focusing on process instrumentation and automation training.
| Specification | Details |
|---|---|
| Power Supply | 230V AC, 50Hz |
| Controller Type | PID controller (manual/auto modes) |
| Temperature Sensor | RTD or Thermocouple |
| Heating System | Electrical heater with variable power control |
| Control Element | Pneumatic or electrical control valve |
| Measurement Range | Ambient to 150°C (customizable) |
| Display | Digital indication for process and set-point temperature |
| Frame Construction | MS powder-coated frame with labeled components |
| Safety Features | Overload, over-temperature, and short-circuit protection |
The Temperature Control Trainer provides a real-time platform for students to understand process control concepts and the importance of PID tuning in maintaining temperature stability. It helps learners visualize system responses and optimize control parameters for improved process performance.
This setup bridges theoretical learning with industrial application, preparing students for careers in process automation, instrumentation, and control engineering. Its robust, safe, and modular design makes it a must-have for technical and engineering institutions offering advanced process control training.