Pressure Control Trainer

Pressure Control Trainer

Overview – Pressure Control Educational Setup

The Pressure Control Trainer is an advanced process control educational setup designed to demonstrate the principles of pressure measurement, regulation, and control used in modern industries. This system allows students to understand how pressure is maintained within desired limits using feedback mechanisms, transmitters, and control valves.

Widely used in Engineering Colleges, ITIs, Polytechnics, and Research Laboratories, this pressure control lab equipment bridges the gap between theoretical learning and real-world process automation. It provides hands-on experience in tuning controllers and analyzing process response under different load conditions.

Product Description – Pressure Control Trainer Kit

The Pressure Control Trainer consists of a closed-loop setup with a process tank or pressure vessel, pressure transmitter, PID controller, and control valve. The setup enables open-loop and closed-loop experiments to study the dynamic behavior of pressure systems and controller performance.

The PID controller allows operation in P, PI, and PID modes, enabling students to explore control strategies and understand the impact of tuning parameters. The digital pressure transmitter measures the real-time process variable, and the controller adjusts the control valve accordingly to maintain the set pressure.

Built with industrial-grade components, this pressure control educational setup ensures precision, durability, and safety. The system is mounted on a sturdy MS powder-coated frame, making it ideal for repeated academic use.

Key Features – Pressure Control Lab Equipment

  • Comprehensive pressure control trainer for studying process automation.
  • Supports open-loop and closed-loop control experiments.
  • Fitted with digital pressure transmitter and control valve.
  • Includes a PID controller with adjustable P, I, and D parameters.
  • Enables analysis of system stability and controller tuning.
  • Compact, modular design ideal for engineering education labs.
  • User-friendly setup with clear instrumentation layout.
  • Constructed from corrosion-resistant, industrial-grade materials.
  • Designed for safe operation with overload and pressure relief protection.

Technical Specifications – Pressure Control Test Rig

Specification Details
Power Supply 230V AC, 50Hz
Process Variable Air pressure
Measurement Digital pressure transmitter (4–20 mA output)
Controller PID controller (manual/auto mode)
Control Element Pneumatic or electrical control valve
Pressure Range 0–1 kg/cm² to 0–10 kg/cm² (customizable)
Display Instruments Digital display for pressure and control signal
Construction MS powder-coated frame with labeled components
Safety Features Overpressure relief, fuse protection, leak-free design

Applications – Process Control Pressure Trainer

  • Study of pressure control loops and process automation systems.
  • Performance analysis of PID controllers in pressure systems.
  • Calibration and tuning of transmitters and control valves.
  • Hands-on training in open-loop and closed-loop control methods.
  • Ideal for Engineering Colleges, ITIs, and Research Laboratories.
  • Used for industrial control simulation and skill development.
  • Supports experiments in feedback, proportional, and derivative control.

Educational Benefits of Pressure Control Trainer

The Pressure Control Educational Setup provides students with a real-time understanding of how industrial systems maintain stable pressure conditions. It helps learners study process dynamics, control strategies, and instrumentation configurations used in process industries.

By performing experiments on this pressure control trainer kit, students gain valuable skills in system calibration, PID tuning, and process optimization — essential for careers in automation and instrumentation engineering.

This setup is ideal for Engineering Colleges, ITIs, and Technical Institutes aiming to enhance their Process Control and Instrumentation Laboratories with reliable, hands-on training equipment.