The Pressure Control Trainer is an advanced process control educational setup designed to demonstrate the principles of pressure measurement, regulation, and control used in modern industries. This system allows students to understand how pressure is maintained within desired limits using feedback mechanisms, transmitters, and control valves.
Widely used in Engineering Colleges, ITIs, Polytechnics, and Research Laboratories, this pressure control lab equipment bridges the gap between theoretical learning and real-world process automation. It provides hands-on experience in tuning controllers and analyzing process response under different load conditions.
The Pressure Control Trainer consists of a closed-loop setup with a process tank or pressure vessel, pressure transmitter, PID controller, and control valve. The setup enables open-loop and closed-loop experiments to study the dynamic behavior of pressure systems and controller performance.
The PID controller allows operation in P, PI, and PID modes, enabling students to explore control strategies and understand the impact of tuning parameters. The digital pressure transmitter measures the real-time process variable, and the controller adjusts the control valve accordingly to maintain the set pressure.
Built with industrial-grade components, this pressure control educational setup ensures precision, durability, and safety. The system is mounted on a sturdy MS powder-coated frame, making it ideal for repeated academic use.
| Specification | Details |
|---|---|
| Power Supply | 230V AC, 50Hz |
| Process Variable | Air pressure |
| Measurement | Digital pressure transmitter (4–20 mA output) |
| Controller | PID controller (manual/auto mode) |
| Control Element | Pneumatic or electrical control valve |
| Pressure Range | 0–1 kg/cm² to 0–10 kg/cm² (customizable) |
| Display Instruments | Digital display for pressure and control signal |
| Construction | MS powder-coated frame with labeled components |
| Safety Features | Overpressure relief, fuse protection, leak-free design |
The Pressure Control Educational Setup provides students with a real-time understanding of how industrial systems maintain stable pressure conditions. It helps learners study process dynamics, control strategies, and instrumentation configurations used in process industries.
By performing experiments on this pressure control trainer kit, students gain valuable skills in system calibration, PID tuning, and process optimization — essential for careers in automation and instrumentation engineering.
This setup is ideal for Engineering Colleges, ITIs, and Technical Institutes aiming to enhance their Process Control and Instrumentation Laboratories with reliable, hands-on training equipment.