The PLC Based Hydraulic Trainer is an integrated automation training system designed to demonstrate the control of hydraulic circuits using a Programmable Logic Controller (PLC). This educational setup combines hydraulic power technology with modern PLC-based automation to help students understand how industrial processes are controlled efficiently and safely.
Widely used in Engineering Colleges, ITIs, Polytechnics, and Research Centers, the trainer offers hands-on experience in both fluid power systems and PLC programming, bridging the gap between mechanical and electrical control technologies.
This PLC Based Hydraulic Trainer includes a hydraulic power pack, directional control valves, pressure and flow control elements, cylinders, sensors, and a PLC control panel. Students can design and operate multiple hydraulic circuits—such as clamping, pressing, sequencing, and reciprocating motions—under PLC logic control.
The system allows experimentation with ladder logic programming, sensor feedback integration, and automation of hydraulic actuators. The PLC communicates with solenoid valves through digital I/O modules, providing precise and repeatable motion control.
Mounted on a powder-coated steel frame with labeled components, the trainer ensures safety, visibility, and durability during repeated laboratory use. It helps students gain industry-relevant knowledge of automation, troubleshooting, and system optimization.
| Specification | Details |
|---|---|
| Power Supply | 230 V AC, 50 Hz |
| Control System | PLC with digital I/O modules and programming software |
| Hydraulic Power Pack | Pump with oil reservoir and pressure relief valve |
| Valves | Directional, flow control & pressure control types |
| Actuators | Single and double-acting cylinders |
| Sensors | Limit switches / proximity sensors for feedback |
| Programming Interface | PC-based or HMI with ladder logic support |
| Working Fluid | Hydraulic oil |
| Construction | MS powder-coated frame with labeled components |
| Safety Features | Overload protection, leak-proof fittings, emergency cut-off |
This trainer provides a complete platform for students to learn the fundamentals of both hydraulic systems and PLC automation. It encourages analytical thinking by letting learners design, test, and troubleshoot circuits while observing real-time actuator responses.
By merging fluid power control with programmable logic, the system equips students with essential skills for mechatronics, process automation, and maintenance engineering. It is a perfect choice for educational institutions seeking to modernize their industrial automation training labs.